Description
Complete Engine Rebuild Coverage for the Polaris 800
Rebuild your Polaris RZR or Ranger 800 with the major top and bottom end components packaged together. This Complete Engine Rebuild Kit covers the cylinder, rotating assembly, valve train, bearings, gaskets and seals.
REV6 master engine technicians design and assemble our engine rebuild kits. In addition, this package uses an HD twin crankshaft and upgraded moly pistons for the Polaris 800 engine.
This Kit Includes
- New cylinder
- Lifters
- Camshaft
- Oil seal set
- Water pump seal
- HD twin crankshaft
- Counter balancer kit
- Complete gasket kit
- Main bearings
- (2) upgraded moly pistons
Helpful Resources for Your Polaris 800 Rebuild
Before installing the pistons and rings, review the REV6 Piston and Ring Installation Guide. In addition, use the REV6 Ring Gap Guide when checking piston ring end gap.
Compare RZR and Ranger 800 Rebuild Options
Need a different rebuild package? RZR owners can browse Polaris RZR 800 engine rebuild kits. Ranger owners can also compare Polaris Ranger 800 engine rebuild kits.
Prefer a REV6 Rebuilt Engine?
If you would rather have REV6 handle the engine rebuild, choose the engine option that matches your UTV. Browse the Polaris RZR 800 engine and parts or see the Polaris Ranger 800 Engine Rebuild.
REV6 Warranty and Support
REV6 backs this parts kit with a 1-year warranty. Finally, contact REV6 if you need help confirming fitment or choosing the right rebuild package.













