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CORE TEAR DOWN FOR 2004-2017 SPORTSMAN, RZR, RANGER, 700-800

Please remove the following parts before shipping your core to Rev6 engines

Remove the following parts:

  • ● Exhaust header
  • ● Oil filter
  • ● Cam position sensor (only 2011 + models)
  • ● Oil dipstick/tube

Remove the following parts:
(continued)

  • ● Spark plugs/wires
  • ● Intake flange
  • ● Injectors
  • ● Woodruff key (located on crankshaft mag end)
  • ● Starter
  • ● Engine mounts

Remove the following parts:
(continued)

  • ● Thermostat housing/thermostat
  • ● Thermistor sensor
  • ● Brass inlet plug
  • ● Primary clutch

Remove the following parts:
(continued)

  • ● Mag cover/bolts
  • ● Stator/bolts
  • ● Flywheel (keep nut and washer)
  • ● bendix/starter gear (keep thrust washer)
  • ● Water pump housing/bolts
  • ● Water pump blade (keep nut, washer and blade)
  • ● Inner mag housing/washer
  • ● Balance shaft gear (keep bolt and washer)
  • ● Camshaft gear (keep bolt and washer)
  • ● Oil pump
  • ● Woodruff key ( located on the mag side of crankshaft)

Remove the following parts:
(continued)

  • ● Remove valve cover cap/bolts
  • ● Rocker arms/bolts
  • ● Push rods
  • ● Motor mounts/bolts

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