break-in procedure

Engine break-in procedure

Please use the following Break-in Procedure to ensure optimum performance of your replacement Rev6 product.

  • Use fuel with an octane of 87 or higher.
  • Oil must be high in Zinc and Phosphorus! Do not use any full synthetic oils for the first 25 hours of run time.
    • Brands that work well:
    • Royal Purple
    • Comp Cams Break-In Oil
    • Lucas Hot Rod Oil
    • There are other various oils high in Zinc that will work
  • Check oil level, add oil if necessary for the first 25 hours of run time.
  • Once Rev6 product is started, bring RPM’s to 1,500-2000 RPM for 6 Minutes.
  • Drive slowly first, bringing the Rev6 product up to operating temperature.
  • Engines must be broken-in under a load! Running these machines with no load can cause the cylinders to glaze up and not seat in properly, causing engines to lose oil during normal operation.
  • Vary throttle positions. Do not operate at sustained idle or sustained high speed.
  • Perform regular checks on all fluids, controls, and bolt torques.
  • Pull a variation of light and heavy loads during Break-In.
  • Change Engine oil and filter after the first 5 hours of operation.
  • Change oil after the Break-In period at 25 hours. (At this point you can switch back over to any recommended full synthetic oils.

Transmission break-in procedure

Please use the following Break-in Procedure to ensure optimum performance of your replacement transmission.

  • Run only Polaris AGL full synthetic transmission fluid. (All other oils must be approved by Rev6)
  • Check oil level, add if necessary
  • Vary speeds for 5 hours of run time
  • Change oil after 5 hours (This helps remove fine metals from standard wear during break in.
  • Pull light loads during break-in.
  • Perform regular checks on fluids, controls and bolt torqs.
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