Description

Engine Rebuild Service for Polaris Sportsman 1000 (2014–2020)

The Polaris Sportsman 1000 is built to handle serious work and heavy use. When the engine starts to wear down, performance drops and reliability becomes a concern. A full professional rebuild is the most dependable way to bring it back.

At REV6, every engine goes through a complete teardown, detailed inspection, precision machining, and controlled assembly. Once it passes final inspection, it’s shipped back ready to install so you can get back to work or riding without worrying about your engine.

Warranty & Confidence

Every engine includes a 1-year no-fault warranty. You can also upgrade to a 2-year no-fault warranty for an additional $450. If anything happens during that time, we replace your engine—no questions asked.

Each build follows a strict quality control process to ensure long-term reliability.

Engine Features & Rebuild Process

• OEM components restored and reused whenever possible
• Complete teardown, cleaning, inspection, and repair of all internal components
• Cylinder head cleaned, sandblasted, decked, rebuilt to manufacturer spec, and fully inspected
• Valve guides inspected and replaced as needed
• Valves and seats recut and vacuum tested for proper sealing
• Camshaft lobes and journals cleaned, polished, and replaced when necessary
• Crankshaft inspected and verified within OEM tolerances
• Main and rod bearings replaced with new high-babbitt coated bearings
• Cylinders inspected, bored, honed, or resleeved as required
• New moly-coated pistons and rings installed
• Timing chain inspected and replaced as needed
• Refurbished oil pump assembly
• Engine cases inspected, machined, and tested for wear, cracks, and damage
• All gaskets and seals replaced
• Engine assembled and torqued to factory specifications

The REV6 Quality Standard

Every engine goes through multiple inspection stages before it ships. With over 60 years of combined Powersports experience, our technicians follow proven processes to ensure consistent results.

Double Inspection Guarantee

Your engine is assembled by one master technician and then inspected by another. This two-stage inspection ensures everything meets spec before it leaves our shop.

Core Options

To receive your REV6 engine, you must provide your old core or pay a refundable $1500 core charge. If your core passes inspection, the full amount is refunded.

If you qualify, you can also choose a core exchange option to receive your rebuilt engine before sending in your core. Contact our team to go over your options.

Break-In & Setup Guidance

Proper break-in is critical to engine life. Follow the correct process to ensure proper ring seating and long-term reliability.

Review the full engine break-in procedure. You can also visit our FAQ page for additional guidance.

Performance Options

If you want more out of your machine, our performance team can help design a build that matches your needs. Whether you’re looking for reliable power gains or a more aggressive setup, we can help.

Reach out through our contact page to get started.

Warranty & Support

Review full details on our warranty coverage.

For additional insights, visit the REV6 Blog or contact our team if you have questions.

Lead Time

Most Sportsman 1000 engines ship within 5–10 days. For current lead times, contact our team before ordering.

Take Action

If your Sportsman 1000 is starting to lose power or reliability, now is the time to rebuild it and keep it working the way it should. Fix it once and get back to dependable performance.