Can-Am Defender HD8 Engine | 2016-2021

Description

2016–2021 Can-Am Defender HD8 Engine Rebuild by REV6

When your Can-Am Defender HD8 engine needs internal rebuilding, REV6 provides a complete teardown, inspection, and remanufacturing process. Our technicians evaluate the crankshaft, cylinders, cylinder heads, pistons, valve train, and engine cases before completing the required work.

Each engine is rebuilt using inspected OEM components wherever they remain suitable. Worn components are refurbished or replaced according to the condition of your engine core.

What Your REV6 Defender HD8 Engine Rebuild Includes

Every engine goes through cleaning, disassembly, and inspection before rebuilding begins. The following outlines our standard rebuild procedures. Specific repairs and replacements depend on the condition of your engine core.

Cylinder Head and Valve Train

• Cylinder heads inspected, cleaned, sandblasted, decked, and shimmed to manufacturer specifications
• Cylinder head quality inspection
• Valve guides inspected and replaced as needed
• High-temperature valve stem seals installed
• Valves and valve seats recut and refaced
• Valve sealing verified through vacuum testing
• Camshaft lobes and journals cleaned and polished, with replacement as needed

Crankshaft, Bearings and Cylinders

• Refurbished crankshaft
• New high-babbitt crankshaft bearings
• New high-babbitt connecting rod bearings
• Cylinders inspected for damage
• Cylinders bored and honed to the next oversize or replated as required
• New pistons and piston rings

Timing Components, Oil Pump and Engine Cases

• Timing chain inspected for stretch and wear, replaced as needed
• Refurbished oil pump assembly
• Engine cases inspected for cracks, holes, and excessive wear
• All gaskets and seals replaced
• Engine assembled and torqued to manufacturer specifications

Rebuild Note: This is a general outline of REV6 engine rebuilding procedures. The specific work performed may vary based on the condition and requirements of your Defender HD8 engine core.

OEM Component Inspection and Reuse

REV6 inspects original engine components to determine which parts can be restored and reused. Components that meet the required specifications may remain in the rebuild, while worn or damaged parts receive the necessary repair or replacement.

This approach allows our technicians to evaluate each engine individually rather than applying the same replacement list to every core.

Double Inspection Quality Control

Our master technicians assemble the rebuilt engine before a second master technician performs the final inspection. This double-inspection process provides an additional quality control check before shipment.

REV6 brings more than 60 years of combined powersports industry experience to its rebuilding and inspection work.

Can-Am Defender HD8 Engine Core Requirements

An engine core is required for this rebuild. You can provide your original Defender HD8 engine or pay a refundable $1,200 core charge.

If you pay the core charge, REV6 inspects your returned engine to determine refund eligibility. A qualifying core in acceptable condition may receive a full refund under the applicable core return requirements.

Customers with qualifying cores may also have exchange options available that allow them to receive an engine before returning their original core without paying the standard refundable core charge. Contact REV6 to discuss eligibility and availability.

Preparing Your Engine Core for Shipping

Before sending your Defender HD8 engine, review the REV6 engine shipping instructions for preparation and packaging requirements.

If you have questions about core condition or exchange options, contact our team before shipping.

Engine Rebuild Lead Time and Nationwide Shipping

REV6 engines typically ship within 5–10 business days of ordering. However, actual lead times can vary depending on core availability, inspection results, and rebuilding requirements.

Call REV6 to confirm current availability and estimated shipping time for your Defender HD8 engine.

REV6 Defender HD8 Engine Warranty

Your rebuilt Can-Am Defender HD8 engine includes a standard 1-year no-fault warranty. An optional 2-year no-fault warranty upgrade is also available.

Review the REV6 Warranty Policy for complete coverage details and requirements.

Ask About Defender HD8 Engine Performance Options

REV6 also offers custom engine build options for customers interested in discussing performance changes. Available modifications depend on the engine and your intended setup.

Speak with our technicians about your goals before selecting any custom build options.

Questions About Your Can-Am Defender HD8 Engine?

Need help confirming fitment, understanding the core process, or checking current rebuild availability? Visit the REV6 Help Center or contact our team.

You can also call (801) 489-8697 to discuss your Defender HD8 engine rebuild.

Send us your Defender HD8 engine core to get your rebuild moving.