Description

Polaris RS1 Engine Rebuild (All Models & Years)

Is your Polaris RS1 engine in need of a complete overhaul or replacement? Look no further. Our Polaris RS1 Engine is not just a replacement. It is a completely remanufactured unit that we guarantee to be as good as new. We stand by our work with a standard 1-year warranty. Moreover, you can purchase an optional 2-year, no-fault, no-questions-asked warranty for an additional $450. This means we will replace your engine free of charge if anything happens! This engine is a culmination of our commitment to excellence. We employ a rigorous quality assurance process on every component, and our expert technicians are dedicated to superior craftsmanship. Experience the confidence and reliability that only a Rev6 engine can offer.

Your remanufactured Rev6 engine includes the following features:

• Standard No-Fault 1-year warranty with an optional 2-year No-Fault Warranty upgrade.
• We restore and reuse as many OEM parts as possible. We inspect and refurbish all OEM parts to guarantee high quality internals that keep your machine running reliably.
• All components are cleaned, dismantled, inspected and repaired as needed.
• Cylinder head inspected, cleaned, sandblasted, decked, rebuilt, shimmed to manufacturer spec and undergoes a quality inspection.
• Exhaust valve guide replaced with manganese bronze valve guides for high RPM performance.
• Intake valve guides inspected and replaced as needed.
• Valves and valve seats recut/refaced to ensure tight seal, verified with vacuum test.
• Camshafts lobes and journals cleaned and polished, replaced as needed.
• Crankshaft is inspected and verified within OEM specs. 
• Crankshaft main bearings and rod bearing are replaced with new high-babbit coated bearings.
• Cylinders are inspected for wear and damage. Worn cylinders are replaced with refurbished and hone finished nikasil coated cylinders.
• Pistons replaced with moly coated pistons and rings.
• Timing chain and oil chain inspected for stretch and wear, replaced as needed.
• Refurbished oil pump assembly.
• Fully inspected and machined engine cases, tested for journal wear, cracks, holes, or excessive wear.
• All gaskets and seals replaced.
• Engine assembled and torqued to manufacturer specifications.

Warranty and Quality Assurance

Trusted Quality and Unbeatable Warranty

At REV6, we offer quality parts that are proven to last. We are Industry Experts with over 60+ years of combined experience in the power sports industry. Our engines undergo thorough multiple inspections by master technicians. They pass a stringent quality control process. We back our engines with a standard 1-year warranty, providing you with confidence and peace of mind. We also offer an optional 2-year, no-fault, no-questions-asked warranty for an additional $450. This guarantee means we will replace your engine free of charge if anything happens. We have you covered!

Double Inspection Guarantee

Our commitment to excellence is proven by our double inspection guarantee. Your engine is assembled by one master technician and then inspected by another master technician. This process ensures your engine is better than new. Ultimately, this dedication to craftsmanship results in a product of superior reliability.

Core Options

To receive your Rev6 engine, you must provide your old core or pay a refundable core charge of $1500.00. The charge is fully refundable if your core is in good, rebuildable condition. If you have a good core to return, please give us a call. We also offer alternatives if you would like to avoid paying the refundable core charge and would like the new engine first. This option only applies to customers with a qualifying core for exchange.

Need More Performance?

If you are looking for even more power, let us help put it to the wheels! Give us a call and we can design a vehicle that offers more power and fun. Whether you want to maintain reliability while gaining extra power or prefer something more aggressive, we’ve got you covered. Contact us and we will set you up with something exceptional!

Lead Time and Contact Information

Engines typically ship within 5 to 10 days of the order. For a more accurate lead time, please give us a call. Have more questions? Our very experienced sales team can help guide you in the right direction!

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