Description

REV6 Professional Rebuild Service for the Polaris RZR 900 Engine (2017-2024)

Reclaim the trails with a rebuilt Polaris RZR 900 engine from the trusted experts at REV6 Powersports. We guarantee your new engine will be as good as new. We stand behind our engines with a standard 1-year warranty. For just an additional $450, you can upgrade to a 2-year, no-fault, no-questions-asked warranty that will replace your engine free of charge if anything happens! We’ve got you covered.

At REV6, we are committed to excellence in quality control. Every part, engine, and transmission goes through a rigorous quality assurance process. Experience the confidence that comes from our dedication to superior craftsmanship and reliability. Our engines undergo multiple thorough inspections by master technicians and pass a stringent quality control process. With over 60 years of combined experience in the powersports industry, we are confident your engine will be as good as new.

CORE CHARGE REQUIRED

Features and Components:

Your new REV6 engine includes the following features and upgraded components designed to improve performance and longevity:

• Standard No-Fault 1-year warranty with an optional 2-year No-Fault Warranty upgrade.
• We restore and reuse as many OEM parts as possible. We inspect and refurbish all OEM parts to guarantee high quality internals that keep your machine running reliably.
• All components are cleaned, dismantled, inspected and repaired as needed.
• Cylinder head inspected, cleaned, sandblasted, decked, rebuilt, shimmed to manufacturer spec and undergoes a quality inspection.
• Exhaust valve guide replaced with manganese bronze valve guides for high RPM performance.
• Intake valve guides inspected and replaced as needed.
• Valves and valve seats recut/refaced to ensure tight seal, verified with vacuum test.
• Camshafts lobes and journals cleaned and polished, replaced as needed.
• Crankshaft is inspected and verified within OEM specs. 
• Crankshaft main bearings and rod bearing are replaced with new high-babbit coated bearings.
• Cylinders are inspected for wear and damage. Worn cylinders are replaced with refurbished and hone finished nikasil coated cylinders.
• Pistons replaced with moly coated pistons and rings.
• Timing chain and oil chain inspected for stretch and wear, replaced as needed.
• Refurbished oil pump assembly.
• Fully inspected and machined engine cases, tested for journal wear, cracks, holes, or excessive wear.
• All gaskets and seals replaced.
• Engine assembled and torqued to manufacturer specifications.

Core Options & Support:

To receive your REV6 engine, you must provide your old core or pay a refundable core charge of $1200. If your core is in good condition, the charge is fully refundable! Our sales team is available to help guide you in the right direction. Please call us if you have a good core to return, or if you would like to arrange a core exchange to avoid the upfront charge. If you are looking for more performance, we can help design a vehicle that offers more power and fun while maintaining reliability. We also offer flexible payment options. Engines typically ship within 5 to 10 days of order. For more accurate lead times, please give us a call or visit our Help Center.

Thank you for choosing REV6 Powersports. We look forward to helping you with your rebuild project.