Description

After years of use, an Xplorer 500 engine often shows wear across multiple systems at once. Compression loss, valve issues, or timing stretch rarely happen in isolation. Instead of replacing parts one at a time, this master engine rebuild kit allows you to address the most common failure points in a single, well-planned overhaul.

Because this kit covers both bottom-end and valvetrain components, it helps restore proper sealing, timing control, and overall engine balance. In addition, replacing these parts together reduces the chance of repeat teardowns later on. All components are backed by a 1-year REV6 parts warranty.

Replaces the Following OEM Part #s: 3087221, 3087224, 308996, 3086811, 3086200, 3085074, 3085371, 3085075, 3085655, 3087170, 3085534, 3084890, 3089256, 3090293.

THIS KIT INCLUDES

• STD cylinder
• 90 degree coolant pipe elbow
• Piston kit
• Crankshaft with pressed bearings
• Camshaft
• Intake/exhaust rocker arms
• Intake/exhaust valves
• Complete gasket kit
• Water pump rebuild kit
• Timing chain
• Upgraded tensioner/gasket

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Polaris Xplorer 500 Complete Engine Rebuild Kit 1997

LEARN MORE & GET SUPPORT

Before starting your rebuild, review our warranty details. For build guidance, visit the REV6 blog. Common questions are answered in our FAQ section, or you can contact us for direct support.

FITMENT

Polaris Xplorer 500
1997

TAKE ACTION

Add this master engine rebuild kit to your cart and take advantage of REV6’s nationwide shipping to get the parts you need for a reliable, full internal rebuild.

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