Description
Restore Your 2024 Polaris RZR Turbo R Engine with REV6
The Polaris RZR Turbo R was built for riders who demand horsepower, responsive throttle, and durability in demanding terrain. When engine wear or internal damage takes that performance away, REV6 rebuilds your original engine using precision machining, careful inspection, and quality replacement components to restore dependable operation. The 2024 Turbo R lineup includes Sport, Premium, and Ultimate models.
This is a Build Core Engine service. After your order is placed, our team will send your work order, shipping instructions, and engine preparation guidelines. Once your rebuildable engine arrives at REV6, it is inspected before the rebuilding process begins.
Service Overview
- Fitment: 2024 Polaris RZR Turbo R Sport, Premium & Ultimate
- Service Type: Build Core Engine Rebuild
- Warranty: 1-Year No-Fault Warranty Included
- Warranty Upgrade: Optional 2-Year No-Fault Warranty (+$450)
- Lead Time: Most engine rebuilds ship within 5–10 business days after your engine core is received
- Financing: Available
- Shipping: Work order and shipping instructions provided after purchase
Engine Rebuild Process
- Complete teardown, cleaning, and inspection of all engine components
- Crankshaft remanufactured with a new connecting rod and precision trued
- Cylinder inspected, bored, honed to the next oversize, or replaced when necessary
- New moly-coated piston and piston rings installed
- Cylinder head cleaned, decked, rebuilt, and shimmed to manufacturer specifications
- Manganese bronze exhaust valve guide upgrade for increased durability
- Intake valve guides inspected and replaced as required
- Valves and valve seats recut and verified with vacuum testing
- Camshaft lobes and journals cleaned, polished, and replaced if needed
- Timing chain and oil pump chain inspected and replaced as necessary
- Refurbished oil pump assembly
- Engine cases inspected for journal wear, cracks, and structural damage
- New gaskets and seals installed throughout the engine
- Engine assembled and torqued to manufacturer specifications
- Final quality control inspection completed before shipment
Your rebuilt engine includes the necessary gaskets and seals required to complete installation.
How the Build Core Program Works
Every Build Core engine starts with your original engine. After checkout, REV6 provides the paperwork and shipping instructions needed to send your engine to our facility. Once your core arrives, our technicians inspect it, complete the required machining and rebuilding procedures, and perform a final inspection before returning your rebuilt engine.
Warranty, Lead Time & Financing
Your rebuilt Polaris RZR Turbo R engine includes a 1-Year No-Fault Warranty. For additional peace of mind, you can upgrade to our optional 2-Year No-Fault Warranty for an additional $450.
Most engine rebuilds are completed within 5–10 business days after we receive your rebuildable core. For current production scheduling, we recommend contacting our team before placing your order.
Review complete coverage on our Warranty Policy. Financing options are available through our Financing page.
Helpful Resources
Before shipping your engine, review our Engine Shipping Instructions. If you have questions about fitment or the rebuilding process, visit our Help Center or contact the REV6 team. You can also explore the REV6 Blog for maintenance articles, technical tips, and break-in recommendations.
Start Your Turbo R Engine Rebuild
When you’re ready, place your order and send your Polaris RZR Turbo R engine to REV6. We’ll rebuild your engine using our proven inspection, machining, and assembly process before returning it ready for installation.
REV6 proudly offers special pricing to eligible U.S. veterans and active-duty military personnel. Contact our team before ordering to learn more.












