Description

The Polaris Ranger 1000 XP Engine Rebuild (2019–2023) is crafted for riders who want to get their motor back to work. At REV6, we rebuild every engine from the ground up using refurbished components and precise machining. The result? Restored power, smooth operation, and reliability you can count on.

What’s Inside Your Rebuild

• Standard No-Fault 1-year warranty with an optional 2-year No-Fault Warranty upgrade.
• We restore and reuse as many OEM parts as possible. We inspect and refurbish all OEM parts to guarantee high quality internals that keep your machine running reliably.
• All components are cleaned, dismantled, inspected and repaired as needed.
• Cylinder head inspected, cleaned, sandblasted, decked, rebuilt, shimmed to manufacturer spec and undergoes a quality inspection.
• Exhaust valve guide replaced with manganese bronze valve guides for high RPM performance.
• Intake valve guides inspected and replaced as needed.
• Valves and valve seats recut/refaced to ensure tight seal, verified with vacuum test.
• Camshafts lobes and journals cleaned and polished, replaced as needed.
• Crankshaft is inspected and verified within OEM specs.
• Crankshaft main bearings and rod bearing are replaced with new high-babbit coated bearings.
• Cylinders are inspected for wear and damage. Worn cylinders are replaced with refurbished and hone finished nikasil coated cylinders.
• Pistons replaced with moly coated pistons and rings.
• Timing chain and oil chain inspected for stretch and wear, replaced as needed.
• Refurbished oil pump assembly.
• Fully inspected and machined engine cases, tested for journal wear, cracks, holes, or excessive wear.
• All gaskets and seals replaced.
• Engine assembled and torqued to manufacturer specifications.

REV6 Difference

Each Polaris Ranger 1000 engine passes multiple inspections and our Double Inspection Guarantee. One master technician builds your engine; another verifies every detail. With over 60 years of combined powersports experience, we make sure every engine runs stronger than new.

Core Program & Shipping

To receive your engine, send in your core or pay a refundable $1,500 core charge. If your core passes inspection, we refund the charge. Need your engine first? Ask about our core exchange options. Most rebuilds ship in 5–10 days. Check our Help Center for shipping details or Contact Us for updates.

Warranty & Support

All engines come with a standard 1-year warranty. You can also upgrade to our 2-year No-Fault plan for full coverage. Need more info? Visit the FAQ, read the REV6 Blog, or subscribe to our YouTube channel for behind-the-scenes rebuilds.

Thank you for choosing REV6 — your trusted source for high-performance powersports engines and parts. Proudly supporting U.S. veterans and servicemembers with exclusive discounts.