Description
2020-2023 Kawasaki STX 160 Jet Ski Engine Rebuild
Get ready for a more powerful and reliable ride with a professional rebuild of your 2020-2023 Kawasaki STX 160 Jet Ski engine from REV6. Our service is designed to go beyond a basic repair. By meticulously servicing critical components and expertly assembling each unit, we deliver an engine that is restored for long-lasting performance. Our goal is to provide you with a power plant that you can trust for all your on-the-water adventures.
The REV6 Advantage: Quality and Precision
Every engine rebuild we perform is a product of our deep expertise and unwavering commitment to quality. A master technician with years of hands-on experience performs the entire process. Furthermore, each unit undergoes a strict, multi-point inspection to ensure it is built to a superior standard and ready to handle demanding use.
This rebuild includes:
- Standard 1-year warranty, with an optional 2-year no-fault warranty available
- A full inspection of engine core
- Inspected crankcase assembly
- Inspected and rebuilt crankshaft assembly
- New high babbitt crankshaft bearings
- Cylinders bored and honed to next oversize or re-sleeved
- New pistons, rings, and wrist pins installed with precision
- Rebuilt cylinder head
- Valve guide inspected and replaced as need
- Valves and valve seats are recut/refaced to ensure tight seal, verified with vacuum test
- Camshafts cleaned, inspected and polished
- Decked and resurfaced mating surfaces to create a tight seal
- Timing chain inspected for stretch and wear, replaced as needed
- New gaskets and oil seals
- All bearings fully cleaned and inspected, replaced as needed
- Assembly completed by a master technician
- Each unit inspected before shipment to confirm accuracy
- Double inspection guarantee — one technician builds, another checks
Your Peace of Mind, Guaranteed
We are so confident in our work that we back it with a double inspection guarantee. First, a master technician assembles the engine, and then a second technician performs a final, comprehensive inspection before it ships. We also include a 1-year warranty on every rebuild, offering an additional layer of confidence and peace of mind. For those interested in a hands-on project, our guide to rebuild kits offers valuable assistance.
A rebuildable core is required for this service. Rev6 needs your engine here to begin work on your engine. We have streamlined the core return process for your convenience. We will send a prepaid box and arrange pickup, so all you need to do is remove your exhaust, fuel related components, electrical and sensors.
For more helpful information, you can find details on our Core Exchange Program and visit our comprehensive Help Center for full details. Additionally, explore our flexible payment options if you need to spread out your purchase.
Ready for Your Next Adventure
We also offer veterans’ and servicemen’s discounts as a token of our appreciation for your service. For answers to common questions about our products and services, our FAQ page is a great resource. If you require technical advice or need to arrange your core return, please contact our team of technicians. We look forward to helping you get back on the water and enjoy the ride.













