Description

1992-2005 Club Car Carryall 1 Engine Rebuild

Get your utility vehicle running like new with a professionally rebuilt 1992-2005 Club Car Carryall 1 engine from REV6. Our rebuild process is meticulously designed to restore and enhance your engine’s performance. By focusing on critical components and using a detailed, hands-on approach, we deliver a power plant that is more durable and reliable than the original. Our goal is to provide you with a product you can trust for years of dependable use on the course or around your property.

Our Comprehensive Rebuild Process

Every engine we rebuild is a testament to our deep expertise and unwavering commitment to quality. Our process begins with a thorough core inspection to ensure mechanical integrity. A master technician then performs a full cylinder bore restoration—trued, straightened, and crosshatched for optimal performance. We install new pistons, rings, oil seals, and a complete gasket kit to ensure maximum compression and a leak-free operation. We also service the valve and head, precisely grinding the valves and setting the lash for peak efficiency.

This rebuild includes:

• Thorough core inspection to ensure mechanical integrity.
• Crankshaft & Rod assessment.
• Cylinder bore restoration.
• New pistons & rings.
• A complete gasket kit.
• New oil seals.
• New valve guide seals.
• Valve & head service.

Built for Your Confidence

Our work is backed by our double inspection guarantee. First, a master technician assembles the engine, and then a second technician performs a final, comprehensive inspection before it ships. We back every rebuild with our 1-year warranty, providing an additional layer of confidence and peace of mind. Meanwhile, for those who prefer a hands-on project, our guide to rebuild kits offers valuable assistance.

A rebuildable core is required for this service. We have streamlined the core return process for your convenience. We will send a prepaid box and arrange pickup, so all you need to do is remove your exhaust and sensors. For more helpful information, you can find details on our Core Exchange Program and visit our comprehensive Help Center for full details. Additionally, explore our flexible payment options if you need to spread out your purchase.

Ready for Your Next Adventure

We also offer veterans’ and servicemen’s discounts as a token of our appreciation for your service. For answers to common questions about our products and services, our FAQ page is a great resource. If you require technical advice or need to arrange your core return, please contact our team of technicians. We look forward to helping you get back on the water and enjoy the ride.