Description

Maverick Trail 1000 Engine Rebuild Service (2018–2023)

We guarantee your rebuilt engine will be as good as new or better. Every REV6 engine comes with a 1-year warranty, and you can upgrade to a 2-year no-fault, no-questions-asked warranty for an additional $450. If anything happens during that time, we replace your engine—no questions asked.

At REV6, we focus on quality control and consistency. Every engine goes through a detailed inspection and rebuild process so you can install it with confidence and get back to riding.

What’s Included in Your Engine Rebuild

• All components cleaned, dismantled, inspected, and repaired as needed
• Cylinder heads inspected, cleaned, sandblasted, decked, and shimmed to manufacturer spec
• Valve guides inspected and replaced as needed
• High-temperature valve stem seals installed
• Valves and valve seats recut and vacuum tested for proper sealing
• Camshaft lobes and journals cleaned, polished, and replaced as needed
• Crankshaft refurbished and verified within spec
• New high-babbitt crankshaft and rod bearings installed
• Cylinders inspected, bored, honed, or replated as needed
• New pistons and rings installed
• Timing chain inspected and replaced as needed
• Refurbished oil pump assembly
• Engine cases fully inspected for cracks, holes, and wear
• All gaskets and seals replaced
• Engine assembled and torqued to manufacturer specifications

Note: This is a generalized list and may vary depending on the condition of your specific core.

Quality Control Process

Every engine is built and inspected by experienced technicians. One master technician assembles the engine, and a second technician inspects it before it ships. This double inspection process ensures everything meets spec.

Our team brings over 60 years of combined experience in Powersports engines, so you’re getting a proven rebuild—not guesswork.

Warranty & Support

Every engine includes a 1-year no-fault warranty. You also have the option to upgrade to a 2-year no-fault warranty for additional coverage.

Review full details on our warranty coverage. If you have questions, reach out through our contact page.

Core Options

To receive your rebuilt REV6 engine, you will need to send in your core or pay a refundable $1200 core charge. If your core is rebuildable, the charge is fully refunded.

If you have a qualifying core, we can also provide options for receiving your rebuilt engine first. Contact our team to discuss available options.

Break-In & Setup Guidance

Proper break-in is critical to engine life. Follow the correct process to ensure proper ring seating and long-term reliability.

Review the full engine break-in procedure. You can also visit our FAQ page for additional information.

Performance Options

Looking for more power? We can build your engine to match your goals. Whether you want to maintain reliability with added performance or go more aggressive, we can help.

Contact us to discuss performance upgrades and build options.

Lead Time

Engines typically ship within 5–10 days. For the most accurate timeline, contact our team before ordering.

Take Action

If your engine is worn out or failing, don’t wait until it leaves you stranded. Rebuild it now and get back to riding with confidence. Order today and get fast, reliable nationwide shipping.