Description

Can-Am Outlander 850 Engine Rebuild for 2016–2023 Models

If your Outlander 850 engine has started losing power, consuming oil, or showing signs of internal wear, this rebuild service brings it back. Instead of replacing the entire engine, this process restores your original unit and reinforces key wear areas. As a result, your machine delivers strong performance while maintaining long-term durability.

What Your Engine Rebuild Includes

• Standard No-Fault 1-year warranty with optional 2-year no-fault upgrade
• OEM components restored and reused whenever possible
• Complete teardown, cleaning, inspection, and repair of all components

Top End & Cylinder Head Work

• Cylinder heads inspected, cleaned, sandblasted, decked, and shimmed to manufacturer specifications
• Valve guides inspected and replaced as needed
• High-temperature valve stem seals installed
• Valves and valve seats recut and verified with vacuum testing
• Camshaft lobes and journals cleaned and polished, replaced when required

Bottom End & Rotating Assembly

• Refurbished crankshaft
• New high-babbitt crankshaft and rod bearings installed
• Engine cases fully inspected and tested for cracks, wear, and structural integrity

Cylinder & Internal Components

• Cylinders inspected for damage
• Bored and honed to the next oversize or replated when required
• New pistons and rings installed
• Timing chain inspected for stretch and wear, replaced as needed
• Refurbished oil pump assembly

Final Assembly

• All gaskets and seals replaced
• Engine assembled and torqued to manufacturer specifications

Note: This is a generalized rebuild process and may vary depending on your engine condition and core.

Quality Control & Inspection

Each engine moves through multiple inspection stages before leaving the shop. Because every step gets verified—from machining to final assembly—the finished engine delivers consistent performance and dependable operation.

Once your engine passes inspection, it ships back ready for installation. Master technicians oversee each stage to maintain consistent build quality.

Core Options

To receive your REV6 engine, you must send in your old core or pay a refundable $1200 core charge.

• Send Your Core First: Ship your engine to begin inspection and rebuild work
• $1200 Refundable Core Charge: Pay the core charge to receive your rebuilt engine first
• Full Refund: If your returned core qualifies, the full $1200 is refunded
• Core Exchange Option: Available for qualifying customers who want the engine first

If you have a rebuildable core ready, reach out through the contact page to review your options.

Performance Options

If you’re looking to increase power while keeping reliability in check, upgrade paths are available. Whether you need a mild improvement or a more aggressive setup, builds can be tailored to your riding style.

Lead Time

Most engines ship within 5–10 business days. However, availability can change, so calling ahead helps confirm current turnaround times.

Warranty & Support

Every engine includes a 1-year no-fault warranty. In addition, a 2-year no-fault, no-questions-asked warranty upgrade is available for added protection.

For full details, review the warranty policy or browse more options in the Outlander 850 parts and rebuild section.

Take Action

Don’t let a worn engine hold your Outlander back. Rebuild it the right way and keep your machine performing strong. Order today and start the process.