Description
Outlander 650 Engine | 2006-2023
The REV6 remanufactured Can-Am Outlander 650 engine (2006–2023) is built to restore power, reliability, and long-term ride confidence. Every engine goes through a full teardown, inspection, machining process, and professional reassembly. We guarantee your engine will be as good as new or better. We stand behind our engines with a 1-year warranty. Rev6 also offers a 2 year, no-fault, no-questions-asked warranty for an additional $450. This means that for two years, we will replace your engine free of charge, no questions asked, if anything happens! We got you covered! At Rev6, we are committed to excellence in quality control. Experience the confidence that comes from our dedication to superior craftsmanship and reliability that Rev6 offers!
WHAT THIS SERVICE INCLUDES
- Standard No-Fault 1-year warranty with an optional 2-year No-Fault Warranty upgrade.
- We restore and reuse as many OEM parts as possible. We inspect and refurbish all OEM parts to guarantee high quality internals that keep your machine running reliably.
- All components are cleaned, dismantled, inspected and repaired as needed.
- Cylinder head inspected, cleaned, sandblasted, decked, shimmed to manufacturer spec and undergoes a quality inspection.
- Valve guides inspected and replaced as needed.
- High-temperature valve stem seals installed.
- Valves and valve seats are recut/refaced to ensure tight seal, verified with vacuum test.
- Camshafts lobes and journals cleaned and polished, replaced as needed.
- Refurbished crankshaft.
- New high babbitt crankshaft and rod bearings.
- Cylinder inspected for damage, bored and honed to the next oversize or replated.
- Pistons replaced with a new pistons and rings.
- Timing chain inspected for stretch and wear, replaced as needed.
- Refurbished oil pump assembly.
- Fully inspected engine cases, tested for cracks, holes, or excessive wear.
- All gaskets and seals replaced.
- Engine assembled and torqued to manufacturer specifications.
Note: This is a generalized list and may include more or less, depending on the needs for your specific model or core.
Once your engine passes our quality control inspection, we will ship your new Rev6 rebuilt engine back to you! Our engines undergo a thorough multiple inspections by master technicians and pass a stringent quality control process. We have over 60+ years of combined experience in the power sports industry.
CORE REQUIREMENT
To receive the Rev6 engine, you will need to provide your old core or pay a refundable core charge of $1200.00 If your core is in good condition, the charge is fully refundable! If you have a good core to return, please give us a call. We also offer alternatives if you would like to avoid paying the refundable core charge and would like the new engine first, but this only applies to customers with a qualifying core for exchange.
WARRANTY & SUPPORT
Each engine includes our standard 1-year warranty. For coverage specifics, visit our warranty policy. Riders looking for installation tips or performance insights can explore the
REV6 Blog. For quick answers, check our FAQ page, or reach out to our team anytime through the contact page.
TAKE ACTION
This Outlander 650 engine is built to deliver strong, dependable performance with upgraded internal components and strict QC standards. With nationwide shipping, getting your machine back on the trail is simple—order your REV6 engine service today.
Veterans and active servicemembers qualify for available discounts. Thank you for your service.












