Description

Engine Rebuild Service for Can-Am Outlander 800 (2006–2016)

The Outlander 800 has the power to handle tough jobs and long rides, but over time, wear starts to catch up. If you’re noticing loss of power, engine noise, or oil consumption, it’s time to rebuild it before it turns into a bigger problem.

We take your engine, tear it down completely, inspect every component, and rebuild it to OEM spec or better. Once it passes inspection, we ship it back ready to install so you can get back to riding without worrying about what’s going on inside the engine.

Warranty & Confidence

Every REV6 engine comes with a 1-year warranty. You also have the option to upgrade to a 2-year no-fault, no-questions-asked warranty for an additional $450. If something happens, we replace your engine—no questions asked.

From teardown to final inspection, every engine goes through a detailed quality control process to make sure it’s built to hold up.

What’s Included in Your Engine Rebuild

• All components cleaned, dismantled, inspected, and repaired as needed
• Cylinder heads inspected, cleaned, sandblasted, decked, and shimmed to manufacturer spec
• Valve guides inspected and replaced as needed
• High-temperature valve stem seals installed
• Valves and valve seats recut and vacuum tested for proper sealing
• Camshaft lobes and journals cleaned, polished, and replaced as needed
• Refurbished crankshaft
• New high-babbitt crankshaft and rod bearings installed
• Cylinders inspected, bored, honed, or replated as needed
• New pistons and rings installed
• Timing chain inspected and replaced as needed
• Refurbished oil pump assembly
• Engine cases fully inspected for cracks, holes, and excessive wear
• All gaskets and seals replaced
• Engine assembled and torqued to manufacturer specifications

Note: This is a generalized process and may vary depending on the condition of your specific core.

Quality Control Process

Every engine is built by one master technician and then inspected by a second technician before it ships. This double inspection ensures everything meets spec.

With over 60 years of combined experience in Powersports engines, our team builds engines you can rely on.

Core Options

This is a core-based rebuild service. To receive your REV6 engine, you will need to send in your engine or pay a refundable $1200 core charge.

If your core is rebuildable, that charge is fully refunded. If you have a qualifying core, we can also offer options to receive your rebuilt engine first. Contact us to go over your options.

Break-In & Setup Guidance

Proper break-in is critical to engine life. Follow the correct process to ensure proper ring seating and long-term reliability.

Review the full engine break-in procedure. You can also visit our FAQ page for additional guidance.

Performance Options

If you want more out of your machine, we can build your engine to match your goals. Whether you want added reliability or more aggressive performance, we can help.

Reach out through our contact page to discuss your build.

Lead Time

Engines typically ship within 5–10 days. For the most accurate timeline, contact our team before ordering.

Warranty & Support Links

Review full details on our warranty coverage or contact our team if you have questions.

Take Action

If your Outlander 800 is starting to lose its edge, now is the time to rebuild it before it leaves you stuck. Get it back to running strong and dependable again.