Polaris Dragon 800 Complete Top End Rebuild FIX KIT (2008-2009)

Description

Complete Top End Rebuild FIX KIT for 2008-2009 Polaris Dragon 800

Use the Polaris Dragon 800 Complete FIX KIT when the engine needs a new cylinder and pistons. First, check the crankshaft and lower end to make sure they can be reused.

Important $200 Cylinder Core Fee

The purchase price includes a $200 cylinder core fee. Send your original cylinder core to REV6 to receive the core refund. However, contact our team first if the core has major damage or missing parts.

What This Kit Includes

• Replated Cylinder – OEM #3021843
• (2) Wrist Pin Needle Bearings
• Top End Gasket Kit
• (2) FIX KIT Moly-Coated Cast Piston Kits
• FIX KIT Spacer Plate
• FIX KIT Base Gasket
• FIX KIT Bolt Kit

Use Every FIX KIT Part

The piston kits, spacer plate, base gasket, and bolts work as one setup. Therefore, use the supplied parts and follow the correct FIX KIT steps. Do not swap in stock-height gaskets or different hardware.

Check the Lower End

Next, inspect the crankshaft, crankcase, rod areas, and sealing surfaces. Also, measure piston clearance and ring end gap before assembly. Follow the required torque values and clearances.

Compare the Dragon 800 Rebuild Kits

If the original cylinder can be reused, choose the Polaris Dragon 800 Top End Rebuild FIX KIT for 2008-2009 Models.

However, if the repair goes beyond the top end, compare the Polaris Dragon 800 Engine Rebuild FIX KIT for 2008-2009 Models.

Assembly and Break-In

Before startup, check the piston direction, gaskets, oil, and bolt torque. Then follow the correct startup steps. Finally, complete the recommended break-in before long pulls or heavy engine load.

REV6 covers this kit with a 1-year parts warranty. If you have questions about the core or FIX KIT setup, contact the REV6 team.