Can-Am Outlander 1000 Engine Rebuild (2012–2023)

Description

Rebuilt Engine for the 2012–2023 Can-Am Outlander 1000

REV6 rebuilds the Can-Am Outlander 1000 engine for riders dealing with low compression, oil use, internal noise, or engine damage. Each core is torn down, cleaned, measured, machined as required, and assembled to the correct specifications.

You can send your engine first or select an available core option. After purchase, REV6 provides the shipping instructions, label and tracking details for the option selected, plus access to the customer service team if questions come up.

What Your Engine Rebuild Includes

• Engine disassembly, cleaning, and inspection
• Cylinder heads cleaned, decked, rebuilt, and shimmed to manufacturer specifications
• Valve guides inspected and replaced as needed
• High-temperature valve stem seals installed
• Valves and valve seats recut and vacuum tested
• Camshaft lobes and journals cleaned and polished, with replacement as needed
• Refurbished crankshaft
• New high-Babbitt crankshaft and connecting-rod bearings
• Cylinders inspected and bored, honed, or replated as required
• New pistons and piston rings
• Timing chain inspected and replaced as needed
• Refurbished oil pump assembly
• Engine cases inspected for cracks, holes, and excessive wear
• New gaskets and seals
• Final assembly torqued to manufacturer specifications

The work required depends on the condition and measurements of the supplied core. REV6 confirms the rebuild needs after the engine arrives and is inspected.

Core and Exchange Options

You may send your original engine to REV6 for rebuilding. Alternatively, you can select the $1,200 refundable core-charge option when an eligible exchange engine is available. The core charge is refunded after REV6 receives and approves your rebuildable core.

Shipping-label options are available on the product page. Select the option that matches how you want to send the core, or contact the REV6 team before ordering if you need help choosing.

Fitment

• 2012 Can-Am Outlander 1000
• 2013 Can-Am Outlander 1000
• 2014 Can-Am Outlander 1000
• 2015 Can-Am Outlander 1000
• 2016 Can-Am Outlander 1000
• 2017 Can-Am Outlander 1000
• 2018 Can-Am Outlander 1000
• 2019 Can-Am Outlander 1000
• 2020 Can-Am Outlander 1000
• 2021 Can-Am Outlander 1000
• 2022 Can-Am Outlander 1000
• 2023 Can-Am Outlander 1000

Confirm the model year and engine before ordering. The Can-Am Outlander 1000 and Outlander 1000R have separate REV6 listings.

Inspection and Build Quality

One REV6 technician performs the engine build. Then, a second technician completes the final quality-control inspection before shipment. This process provides another check of the assembly and required specifications.

Lead Time and Engine Break-In

Build times begin after the required core arrives and passes inspection. Because shop volume and required machine work can affect the schedule, contact REV6 for current availability before ordering.

After installation, follow the REV6 engine break-in procedure. Proper break-in helps the piston rings seat correctly and is required for warranty coverage.

Warranty, Financing, and Support

This Can-Am Outlander 1000 engine rebuild includes a 1-year REV6 warranty. An optional 2-year no-fault warranty is also available. Review the policy for break-in, installation, maintenance, and claim requirements.

REV6 offers financing options for qualified buyers. You can also browse Can-Am Outlander 1000 engines, rebuild kits, and parts for 2012–2023 models.

Ready to move forward? Select your core and warranty options, then add the engine rebuild to your cart. For fitment, shipping, or scheduling questions, talk with the REV6 team.