Description

Can-Am Renegade 500 Engine Rebuild for 2008–2023 Models

If your Renegade 500 engine has started losing power, burning oil, or showing signs of wear, this engine rebuild service brings it back.

What This Engine Rebuild Service Includes

• Standard No-Fault 1-year warranty with optional 2-year no-fault upgrade
• OEM components restored and reused whenever possible
• Complete teardown, cleaning, inspection, and repair of all components

Top End & Cylinder Head Work

• Cylinder head inspected, cleaned, sandblasted, decked, and shimmed to manufacturer specifications
• Valve guides inspected and replaced as needed
• High-temperature valve stem seals installed
• Valves and valve seats recut and verified with vacuum testing
• Camshaft lobes and journals cleaned and polished, replaced when required

Bottom End & Rotating Assembly

• Refurbished crankshaft
• New high-babbitt crankshaft and rod bearings installed
• Engine cases fully inspected and tested for cracks, wear, and structural integrity

Cylinder & Internal Components

• Cylinder inspected for damage
• Bored and honed to the next oversize or replated when required
• New pistons and rings installed
• Timing chain inspected for stretch and wear, replaced as needed
• Refurbished oil pump assembly

Final Assembly

• All gaskets and seals replaced
• Engine assembled and torqued to manufacturer specifications

Note: This is a generalized rebuild process and may vary depending on your engine condition and core.

Quality Control & Inspection

Each engine moves through multiple inspection stages before leaving the shop. Because every step gets verified—from machining to final assembly—the finished engine delivers consistent performance and long-term durability.

Once your engine passes inspection, it ships back ready for installation. Master technicians oversee each stage to maintain build quality across every engine.

Core Options

To receive your REV6 engine, you must send in your old core or pay a refundable $1200 core charge.

• Send Your Core First: Ship your engine to begin inspection and rebuild work
• $1200 Refundable Core Charge: Pay the core charge to receive your rebuilt engine first
• Full Refund: If your returned core qualifies, the full $1200 is refunded
• Core Exchange Option: Available for qualifying customers who want the engine first

If you have a rebuildable core ready, reach out through the contact page to review your options.

Warranty & Support

Each engine includes a 1-year no-fault warranty. In addition, a 2-year no-fault, no-questions-asked warranty upgrade is available for added protection.

For full coverage details, review the warranty policy. For installation tips and engine education, visit the REV6 blog. You can also find quick answers in the FAQ or reach out through the contact page.

Take Action

Get your Renegade 500 back on the trail with a properly rebuilt engine. Order today and start the process with a build designed for dependable performance.

Veterans and active servicemembers qualify for available discounts. Thank you for your service.