Polaris General 1000 Engine (2017-2024)

Description

2017–2024 Polaris General 1000 Engine Rebuilding by REV6

Your Polaris General 1000 handles everything from work around the property to weekend trail riding. When internal engine wear affects its operation, REV6 can rebuild the engine rather than replacing individual components without addressing the rest of the assembly.

Our technicians disassemble and inspect the engine, rebuild the cylinder head, verify crankshaft tolerances, and address cylinder and piston wear. Each completed engine receives a second technician inspection before approval.

What Goes Into Your General 1000 Engine Rebuild?

REV6 evaluates the internal components before determining the rebuilding work required. The following procedures describe what customers can expect from our Polaris General 1000 engine rebuilding process.

Cylinder Head and Valve Train

• Complete engine teardown and inspection
• Cylinder head cleaned, rebuilt, and set to manufacturer specifications
• Exhaust valve guides upgraded with manganese bronze material
• Valve sealing surfaces corrected and verified
• Camshaft components cleaned, inspected, and corrected as needed

Crankshaft, Bearings and Cylinders

• Crankshaft inspected and verified within OEM tolerances
• New high-babbitt crankshaft main bearings installed
• New high-babbitt connecting rod bearings installed
• Cylinders inspected and reconditioned to restore the required surface finish
• New moly-coated pistons and piston rings installed

Timing, Oil System and Engine Cases

• Timing system components inspected and serviced as required
• Oil system components inspected and serviced as required
• Engine cases inspected and machined where needed
• All gaskets and seals replaced
• Final assembly completed to factory torque specifications

Rebuild Note: The components and procedures listed represent what customers can expect from a REV6 engine rebuild. Actual repairs, machining, and replacement parts may vary depending on the condition of the engine core.

Manganese Bronze Exhaust Guides and Cylinder Head Rebuilding

The General 1000 cylinder head is cleaned, inspected, rebuilt, and set to the required specifications. REV6 upgrades the exhaust valve guides with manganese bronze material.

Valve sealing surfaces are corrected and verified during rebuilding. Camshaft components are also cleaned and inspected, with additional work performed as needed.

Crankshaft Inspection, Bearings and New Pistons

REV6 checks the crankshaft against OEM tolerances and installs new high-babbitt main and connecting rod bearings.

The cylinders are evaluated and reconditioned to restore the required surface finish. New moly-coated pistons and rings are installed during the rebuild.

Two-Technician Engine Inspection

One REV6 technician assembles your General 1000 engine. A second technician inspects the completed assembly before it is approved for shipment.

This additional inspection helps verify the rebuilding work and final assembly before the engine leaves REV6.

Polaris General 1000 Engine Core Program

An engine core is required. You can send your original Polaris General 1000 engine to REV6 or select the refundable $1,500 core charge option.

Returned cores are inspected to determine refund eligibility. Qualifying cores receive refunds according to the applicable core program requirements.

If you need the rebuilt engine before returning your original, ask about available REV6 core exchange options.

Preparing Your Engine Core

Before shipping your engine, review the REV6 Engine Shipping Instructions for preparation and packaging requirements.

Engine Rebuild Turnaround Time

Most Polaris General 1000 engines ship within 5–10 days after REV6 receives your engine core.

Contact our team if you need additional information about your rebuild timeline.

Polaris General 1000 Engine Fitment

This REV6 engine rebuild is listed for:

• 2017 Polaris General 1000
• 2018 Polaris General 1000
• 2019 Polaris General 1000
• 2020 Polaris General 1000
• 2021 Polaris General 1000
• 2022 Polaris General 1000
• 2023 Polaris General 1000
• 2024 Polaris General 1000

Confirm your exact model year and engine configuration before purchasing.

Questions About Engine Fitment?

Not sure this rebuilt engine fits your Polaris General 1000? Call REV6 at (801) 489-8697 or contact our team to confirm compatibility.

REV6 Engine Warranty

Every rebuilt Polaris General 1000 engine includes a standard 1-year warranty. An optional 2-year no-fault warranty upgrade is available.

Review the REV6 Warranty Policy for coverage details and requirements.

Polaris General 1000 Engine Parts and Rebuild Kits

Prefer rebuilding your existing engine yourself? Browse the REV6 Polaris parts catalog for available engine rebuild kits and replacement components.

For help comparing rebuild kit configurations, review the REV6 Engine Rebuild Kit Guide.

Engine Break-In and Customer Support

After installation, follow the REV6 Engine Break-In Procedure for initial startup and operation.

For questions about core requirements, shipping, or warranty coverage, visit the REV6 Help Center or call (801) 489-8697.

Send REV6 your Polaris General 1000 engine core to schedule your rebuild.