Polaris Ranger & Sportsman 500 Master Top End Rebuild Kit (1996–2004)

$472.49

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For 1996–2004 Polaris Ranger and Sportsman 500 top-end repairs that require cylinder, piston, gasket, and valve parts. Includes a 1-year warranty and nationwide shipping.

Description

Master Top End Kit for 1996–2004 Polaris Ranger and Sportsman 500

The Polaris 500 master top end kit covers repairs that require cylinder, piston, gasket, and valve parts. Confirm the 1996–2004 Ranger or Sportsman 500 fitment before ordering.

This Kit Includes

  • Cylinder
  • Moly Coated Piston
  • Top End Gasket Kit
  • (2) Intake Valves
  • (2) Exhaust Valves

Inspect the Cylinder Head and Timing Parts

First, check the valve guides, seats, and cylinder-head surfaces for wear or damage. Next, inspect the timing chain and tensioner. This kit does not list timing parts or valve-stem seals among its supplied components.

Compare the Master Tech Top End Option

If the repair also requires a timing chain, tensioner, and valve-stem seals, compare the Polaris Ranger and Sportsman 500 Master Tech Top End Rebuild Kit for 1996–2004 models. That package includes additional timing and cylinder-head parts.

Get Help Choosing the Right Kit

Because REV6 offers several top-end packages for this engine family, review the REV6 engine rebuild kit guide before selecting a kit level.

REV6 backs this kit with a 1-year parts warranty. If you need help confirming fitment or comparing the supplied parts, contact the REV6 team.

Additional information

Make

Polaris

Model

Ranger Models, Sportsman Models

Years

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013