Description

REV6 Rebuilt Engine for 2024 Polaris Xpedition ADV / XP 5 Ultimate Non-HVAC Models

Bring your machine back with confidence using a professionally rebuilt REV6 engine built specifically for 2024 Polaris Xpedition ADV, ADV 5 Ultimate, XP, and XP 5 Ultimate non-Northstar, non-HVAC models.

This is a complete engine rebuild service built around quality control, upgraded components where needed, and detailed inspection throughout the process. Every engine is assembled by experienced technicians and verified before shipment.

Included Features & Upgrades

• Standard 1-year no-fault warranty with optional 2-year no-fault warranty upgrade
• OEM components restored and reused when they meet specification
• Complete teardown, cleaning, inspection, and repair as required
• Cylinder head inspected, cleaned, decked, rebuilt, shimmed, and quality checked
• Exhaust valve guides upgraded to manganese bronze valve guides for high RPM durability
• Intake valve guides inspected and replaced as needed
• Valve seats recut and vacuum tested
• Camshaft lobes and journals cleaned and polished
• Crankshaft inspected and verified within OEM specifications
• New high-babbitt coated crankshaft and rod bearings
• Refurbished and hone-finished Nikasil coated cylinders where required
• Moly coated pistons and rings
• Timing chain and oil chain inspected and replaced as needed
• Refurbished oil pump assembly
• Engine cases inspected, machined, and checked for wear or damage
• New gaskets and seals throughout
• Final assembly torqued to manufacturer specifications

Built with Multi-Step Quality Control

Every REV6 engine goes through multiple inspection points before leaving our facility. In addition, our Double Inspection Guarantee means one technician performs assembly and another technician independently verifies the completed engine.

The result is a rebuilt engine designed to deliver dependable performance and rider confidence.

Core Options & Warranty

This engine requires either a rebuildable customer core or a refundable core charge.

Core charge: $1,500 refundable with qualifying return conditions.

If your core qualifies, contact REV6 for exchange options that may allow faster turnaround.

Every engine includes a 1-year warranty. You may also upgrade to the optional 2-year no-fault warranty for additional coverage.

Helpful Resources

Need parts instead of a full engine? Browse related Polaris rebuild kits and parts.

Review our Warranty Policy, visit the Help Center, or Contact REV6 for fitment questions and core approval.

For larger purchases, explore our financing options. You can also visit the REV6 Blog for technical articles and rebuild information.

Take Action

Reserve your 2024 Polaris Xpedition ADV / XP 5 Ultimate non-HVAC engine rebuild today. Send in your qualifying core or contact REV6 to discuss exchange options and get your machine back in service.

Thank you for choosing REV6 — your trusted source for Powersports engines and parts. Veterans and service members’ discounts are available.