Description

Everything You Need for a Complete XPEDITION Engine Rebuild

When it’s time to rebuild your Polaris XPEDITION NorthStar engine, replacing only the failed parts can leave other worn components behind. This Master Engine Rebuild Kit combines the major internal engine components commonly replaced during a complete overhaul, helping you rebuild with confidence while reducing the time spent sourcing parts individually.

Whether you’re repairing engine damage or refreshing a high-hour ProStar 1000 engine, this kit provides quality components designed to work together for long-lasting reliability.

Why Choose the Master Engine Rebuild Kit?

The Master Engine Rebuild Kit offers the highest level of engine coverage in the XPEDITION rebuild lineup. Along with a new cylinder, it includes a replacement crankshaft, connecting rods, piston kit, intake and exhaust valves, bearings, timing components, seals, and gaskets. It’s an excellent choice when you’re performing a complete engine rebuild and want to replace the major wear components during one teardown.

What This Kit Includes

• Cylinder
• Crankshaft
• STD Piston Kits
• Connecting Rods
• Intake/Exhaust Valves
• Valve Cover Gasket
• Cam Chain
• Oil Pump Chain
• Water Pump Mechanical Seal/Oil Seal
• Complete Gasket Kit
• Oil Seal Set
• Engine Bearing Set

Before You Order

This Master Engine Rebuild Kit is designed specifically for 2024-2026 Polaris XPEDITION NorthStar models equipped with the factory HVAC system.

It does not fit 2024 XPEDITION Ultimate ADV or Ultimate XP models. Those models use a different crankshaft configuration. If you’re unsure which engine your vehicle uses, Contact REV6 before ordering and we’ll help verify the correct rebuild kit.

Continue Your XPEDITION Engine Build

If your crankshaft and cylinder are still serviceable, compare our XPEDITION Complete Engine Rebuild Kit.

Looking for additional replacement parts? Browse the complete Polaris XPEDITION Parts Catalog for top-end kits, bearings, gasket sets, cylinder heads, and other ProStar 1000 engine components.

Fits the Following Polaris XPEDITION Models

• 2024-2026 Polaris XPEDITION NorthStar ADV
• 2024-2026 Polaris XPEDITION NorthStar XP
• 2024-2026 Polaris XPEDITION NorthStar ADV5
• 2024-2026 Polaris XPEDITION NorthStar XP5

Why Buy from REV6?

REV6 has more than 35 years of experience rebuilding powersports engines and supplying premium engine components. Every rebuild kit includes a 1-year warranty and ships nationwide from our Utah facility. Review our Warranty Policy, explore REV6 Financing, or Contact REV6 if you need help selecting the right parts for your rebuild.