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POLARIS RANGER 500 ENGINES (1994-2013)

The Ranger 500 has earned a reputation for staying useful through long hours and tough conditions, which can make gradual engine wear easy to miss. If your Polaris Ranger 500 UTV is becoming harder to start, using more oil, producing smoke, or not delivering the power it once did, rebuilding early may help avoid larger repairs later.

REV6 offers rebuild options built around how your side-by-side is actually used and the timing that works for your project. Many customers choose to send in their original engine core because it often helps keep the rebuild process moving, while refundable core options may be available when inventory allows. Every engine moves through evaluation, rebuild work, careful assembly, and final quality checks before shipment.

Every rebuilt engine includes our industry-leading 1-year no-fault warranty, with the option to upgrade to a 2-year no-fault, no-questions-asked warranty. Tracking information is provided after shipment so you can stay informed through delivery.

Polaris Ranger 500 engine rebuild 1994–2014 — reman crankshaft, cylinder, moly pistons, balance shaft, valve seals by REV6

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Polaris Ranger 500 Engine (1996-2013 Models)

Starting at: $2,695.00

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Helpful Answers Before Sending In Your Ranger 500 Engine

What are common signs my Ranger 500 engine may need rebuilding?

Harder starting, lower compression, increasing oil consumption, smoke, unusual engine sounds, reduced pulling power, or changing performance under load can all be indicators that the engine deserves inspection.

Do most customers send in their original engine?

Most rebuild projects begin with the customer’s original engine core because it often helps scheduling and turnaround stay more predictable. Depending on inventory and timing, refundable core options may also be available.

What should I pay attention to during the first hours after installation?

Early operation matters. Monitor oil level regularly, vary engine speed and load during use, avoid extended periods at one RPM, and pay attention to fluid condition during break-in.

How does REV6 help customers stay informed?

Our customer service and sales teams remain available throughout the rebuild process, and tracking information is provided after shipment so you can follow delivery progress and prepare for installation timing.

Call or Text Now 801-489-8697

WE KNOW YOUR RANGER 500 ENGINE

Every engine we build is done by one of our master technicians. With over 35 years of experience, your engine is in great hands.

All Polaris Ranger 500 Engines Include:

A full inspection of engine core
Tear down and cleaning of parts
Soda Blasted cases
New Crankshaft
New Cylinder
New Pistons

New Counter Balance bearings
New Crankshaft bearings
Valve Guides
Valves
Valve Seals
Valve Seat
Assembly by a master technician

We have Polaris Ranger 500 engine options to fit your needs:

Warranty Financing Engine Break-in

We are so confident in our craftsmanship that each Polaris 94-13 Ranger 500 engine comes with a 1-year warranty. We offer free shipping inside the 48 continuous states and Canada.

WORK WITH THE BEST WHEN IT COMES TO YOUR POLARIS 94-13 RANGER 500 ENGINE.

WE BUILD BETTER RANGER 500 ENGINES!

Call or Text Now 801-489-8697

POLARIS RANGER 500 ENGINES (1994-2013)

Polaris Ranger 500 Engine (1996-2013 Models)

Helpful Answers Before Sending In Your Ranger 500 Engine

What are common signs my Ranger 500 engine may need rebuilding?

Do most customers send in their original engine?

What should I pay attention to during the first hours after installation?

How does REV6 help customers stay informed?

WE KNOW YOUR RANGER 500 ENGINE

WORK WITH THE BEST WHEN IT COMES TO YOUR POLARIS 94-13 RANGER 500 ENGINE.

WE BUILD BETTER RANGER 500 ENGINES!

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