Description

Rebuild Your Yamaha Blaster 200 Engine

The Yamaha Blaster 200 remains one of the most recognizable two-stroke ATVs ever built. Whether you’re restoring an original Blaster or keeping a favorite trail quad in service, our Build Core engine rebuild helps extend the life of the engine you already own.

This service is available for 1988–2006 Yamaha Blaster 200 models. Send us your rebuildable engine core, and our technicians will inspect it, complete the required machining, rebuild the engine, and perform a final quality inspection before it ships back to you.

Service Overview

• Service: Build Core Engine Rebuild
• Fits: Yamaha Blaster 200 (1988–2006)
• Engine Type: Two-Stroke
• Core Required: Yes
• Warranty: 1-Year No-Fault Warranty Included
• Financing: Available
• Shipping: Nationwide with tracking information provided

Engine Restoration Includes

• Complete engine teardown, cleaning, and inspection
• Cylinder head inspection and resurfacing as needed
• Cylinder boring and honing to specification
• New moly-coated piston, rings, wrist pin, and circlips
• Crankshaft inspection and rebuilding as required
• Complete transmission and shift assembly inspection
• Clutch assembly inspection
• Bottom-end bearing inspection
• Oil pump inspection and rebuilding as needed
• Engine case inspection for cracks, journal wear, and damage
• Final quality inspection before shipment

Build Core Information

This is a Build Core engine rebuild service. A rebuildable Yamaha Blaster 200 engine core is required before work can begin. Once your engine arrives, we’ll inspect it and confirm the rebuild requirements before proceeding.

Because every engine arrives in a different condition, additional replacement parts may be required if damaged or unusable components are found during inspection. If that happens, our team will contact you before any additional work is completed.

Warranty & Financing

Your rebuilt engine includes a 1-Year No-Fault Warranty for added confidence. Financing options are also available if you’d like to spread out the cost of your rebuild.

Learn more by visiting our Warranty Policy or explore payment options on our Financing page.

Need Yamaha Blaster Parts?

If you’re rebuilding the engine yourself, browse our Yamaha parts catalog. You can also compare rebuild options in our Engine Rebuild Kit Guide.

Ready to Send Your Engine?

Place your order when you’re ready, ship us your rebuildable engine core, and we’ll return it rebuilt and ready for installation.

As a thank-you to those who have served, REV6 offers special pricing for qualifying veterans and active-duty military personnel.