Description

Polaris Outlaw 500 Engine Rebuild Service

Get your Polaris Outlaw 500 running like new again with a complete engine rebuild from REV6. Our expert restoration service is designed to bring your engine back to life. We offer a Double Inspection Guarantee: your engine will be assembled by one master technician and then inspected by another to ensure it’s truly as good as new. For your peace of mind, we back every rebuild with a 1-year warranty.

Our Core Exchange Process is Easy: This is a build core required listing, meaning we need your existing Polaris Outlaw 500 engine here for a complete rebuild. Here’s how simple it is to get your ride back:

1. Place Your Order: Secure your rebuild slot.
2. Prep Your Core: Follow our easy engine core tear-down instructions – just remove exhaust, electrical, or fueling parts.
3. Hassle-Free Pickup: Once your engine core is packaged, we’ll send FedEx right to your door for pickup!
4. Expert Rebuild & Return: After passing our strict quality control, your like-new Rev6 rebuilt engine will be shipped directly back to you.

What Your Complete Engine Rebuild Includes

• • • Standard No-Fault 1-year warranty with an optional 2-year No-Fault Warranty upgrade.
    • We restore and reuse as many OEM parts as possible. We inspect and refurbish all OEM parts to guarantee high quality internals that keep your machine running reliably.
    • All components are cleaned, dismantled, inspected and repaired as needed.
    • Cylinder head inspected, cleaned, sandblasted, decked, rebuilt, shimmed to manufacturer spec and undergoes a quality inspection.
    • Valve guides inspected and replaced as needed.
    • Valves and valve seats recut/refaced to ensure tight seal, verified with vacuum test.
    • Camshafts lobes and journals cleaned and polished, replaced as needed.
    • Crankshaft is rebuilt, inspected and verified within OEM specs.
    • All bearings are inspected and cleaned.
    • Cylinders are inspected for wear and damage. Worn cylinders are replaced with refurbished and hone finished nikasil coated cylinders.
    • Piston replaced with new piston and rings.
    • Timing chain inspected for stretch and wear, replaced as needed.
    • Refurbished oil pump assembly.
    • Fully inspected and machined engine cases, tested for journal wear, cracks, holes, or excessive wear.
    • All gaskets and seals replaced.
    • Engine assembled and torqued to manufacturer specifications.

Core Requirement:

Important: Your rebuilt engine work will only begin after we receive your core.

Supporting Your Project:

At REV6, our resources are designed to support your rebuild from start to finish. Our FAQ page can answer many of your questions quickly, and our rebuild kit guide helps you select the right components for your machine. In addition, we extend a token of our appreciation with veterans’ and servicemen’s discounts.

If you need technical advice, our expert team is ready to help; simply contact us. You can also explore our flexible payment options and get the details of our Core Exchange Program. For a wealth of detailed information, our Help Center is available to you. Thank you for choosing REV6. We are passionate about what we do, and we’re here to help you get the most out of your machine.