Description

Polaris Sportsman 500 Engine Remanufacturing for 2016-2020 Models

Polaris Sportsman 500 engines work hard in mud, snow, and trail abuse. This complete engine rebuild service restores critical internals, corrects wear, and tightens tolerances so the engine runs strong again. Every rebuild is backed by a 1-year REV6 engine warranty.

Once your engine core arrives, it is fully torn down, cleaned, and rebuilt by a master technician. A second master technician then inspects the assembly before final approval. This double inspection process ensures consistent quality and long-term reliability.

Master Rebuild Process

• 1-year engine warranty
• New crankshaft
• New cylinders
• Forged moly coated pistons
• Re-plated cylinders
• New water pump
• New counterbalance
• New lifter assembly
• New valve seal and seat
• Engine cases fully cleaned and sandblasted
• Double inspection by two master technicians

LEARN MORE & GET SUPPORT

Review coverage details in our warranty policy, learn what causes engine failures on the REV6 blog, find answers in the FAQ center, or contact our team to discuss your engine before sending it in.

FITMENT

Polaris Sportsman 500
2016–2020

TAKE ACTION

If your Sportsman 500 is smoking, knocking, or losing power, don’t gamble on shortcuts. Send in your engine core for a full rebuild. We offer nationwide shipping and proven results—add it to your cart and get started.

We proudly support our veterans with dedicated discounts as a small thank-you.