Description

Polaris 2002-2011 FAN 550 Engine

The Polaris FAN 550 engine rebuild from REV6 delivers proven reliability and long-lasting performance. Every motor is carefully inspected, rebuilt with premium components, and backed by our warranty policy. With nationwide shipping included, you can trust that your machine will get back on the trail stronger than ever.

What’s Included in the Rebuild

• Complete core inspection to identify damage or wear before the build begins.
• Cleaned and blasted engine cases, fully inspected for cracks and straightness.
• Rebuilt crankshaft with premium forged connecting rods.
• Durable nickel-plated cylinders engineered for better wear resistance.
• Koyo main bearings for strength under load.
• Koyo crankshaft bearings installed for long-lasting performance.
• Fresh seals and gaskets to ensure proper sealing and oil control.
• Assembly by a master technician with years of Polaris experience.
• Final quality control inspection to confirm precision and dependability.

Warranty Protection

Every Polaris FAN 550 rebuild comes standard with a 1-year warranty. For extended coverage, consider our optional 2-year no-fault upgrade. Learn more about our coverage in the FAQ or reach out through our Contact Us page.

Nationwide Shipping & Core Requirement

⚠️ This engine requires a core. Once you order, REV6 provides a shipping box, prepaid label, and pickup scheduling. Simply remove your exhaust and sensors, and we’ll take care of the rest. Details are available in our Help Center.

Take Action

Restore your Polaris 2002-2011 FAN 550 Engine with a rebuild that’s stronger and more reliable than stock. Order now and experience the difference REV6 quality makes. Not sure if this is the best fit? Review our Engine Rebuild Kit Guide.

Thanks for choosing REV6 to power your Polaris — we’re proud to help riders like you keep moving forward with confidence.