Description

John Deere Gator XUV 825i Engine Rebuild Service (2011–2017)

If your Gator 825i is getting hard to start, lacking power, or burning oil, it’s time to rebuild it the right way. At REV6, we remanufacture your original engine using a disciplined, inspection-first process that restores compression, reliability, and long-term durability.

This is a core build engine service, which means we rebuild your engine—not a random swap motor. After placing your order, you’ll prepare your core by removing exhaust, electrical, and fuel-related components before shipping it to us. Detailed prep steps are available on our engine shipping instructions page. Once your engine passes final quality control, we ship it back ready for installation. We offer fast, insured nationwide shipping.

What This Rebuild Includes

• Standard 1-year no-fault warranty
• Optional 2-year no-fault warranty upgrade available
• Complete teardown, cleaning, and component inspection
• Refurbished crankshaft
• Cylinder inspected, bored, and honed to next oversize as required
• New piston and ring kit precisely matched to cylinder
• Cylinder head cleaned, decked, rebuilt, and vacuum tested
• Valve guides inspected and replaced as needed
• Valves and seats recut/refaced for proper sealing
• Camshaft lobes and journals cleaned and polished
• Timing chain inspected and replaced if necessary
• Fully inspected engine cases checked for cracks or excessive wear
• All new gaskets and seals
• Final assembly torqued to manufacturer specifications

Quality Control You Can Trust

Every engine is assembled by an experienced technician and then goes through a final inspection before shipping.

Warranty & Coverage

Your rebuild includes a 1-year no-fault warranty. For even greater peace of mind, you may upgrade to a 2-year no-fault plan. Learn more on our Warranty Policy. If you have questions about turnaround time or the core process, visit our Help Center or browse the FAQ section.

Ready to Get Back to Work?

Don’t let a worn-out engine sideline your machine. Contact our team today to start your rebuild. You can also explore more technical insight on the REV6 Blog or see our engine process in action on our YouTube channel.