Description
2011–2017 John Deere Gator XUV 825i Engine Rebuild
The John Deere Gator XUV 825i relies on its engine for hauling, property maintenance, and daily utility work. When internal wear affects starting, compression, or oil consumption, REV6 rebuilds your original engine with inspected OEM components, replacement wear parts, and machining where required.
This is a build-core engine rebuild service. REV6 must receive your original engine before inspection and rebuilding can begin.
What Your Gator 825i Engine Rebuild Includes
- Complete engine core inspection
- OEM components inspected and refurbished when serviceable
- Cylinder head cleaned, resurfaced, rebuilt, and inspected
- Valve guides inspected and replaced as needed
- Valves and valve seats recut, refaced, and vacuum tested
- Camshaft lobes and journals inspected and serviced as required
- Refurbished crankshaft
- Cylinder inspected, bored, and honed to the next oversize as required
- New piston and piston rings
- Timing chain inspected and replaced as needed
- Engine cases inspected for cracks, damage, and wear
- New gaskets and seals
- Engine assembled and torqued to manufacturer specifications
- Final quality control inspection before shipment
Machining and replacement requirements depend on the condition of your original engine core.
Engine Core and Shipping Requirements
After purchasing, prepare your original John Deere Gator 825i engine for shipment to REV6. Remove the exhaust, fuel-system components, electrical components, and other external accessories before packing.
Once the engine arrives, our technicians inspect the core and determine the work required before rebuilding begins.
See our engine shipping instructions for preparation and shipping details.
Warranty and Fitment
This rebuild is intended for 2011, 2012, 2013, 2014, 2015, 2016, and 2017 John Deere Gator XUV 825i applications. Confirm your exact engine configuration before purchasing.
REV6 includes a 1-year no-fault warranty with an optional 2-year no-fault warranty upgrade. Review our warranty policy for coverage details.
John Deere Engine Parts and Support
If you need individual components rather than a complete engine rebuild, browse our John Deere engine parts and rebuild kits.
Questions about core preparation or fitment? Contact REV6 or call (801) 489-8697.













