Can-Am Outlander 1000R Engine Rebuild (2016–2020)

Description

2016–2020 Can-Am Outlander 1000R Engine Rebuild by REV6

When your Can-Am Outlander 1000R develops internal engine noise, loses compression, or begins consuming oil, REV6 can rebuild your original engine. Our technicians inspect the crankshaft, cylinders, cylinder heads, valve train, and engine cases before completing the required machining and assembly work.

Each engine receives a complete teardown and inspection. REV6 restores suitable OEM components and replaces worn parts according to the condition of your engine core.

What Your Outlander 1000R Engine Rebuild Includes

REV6 evaluates the internal components before rebuilding begins. The following procedures outline our engine rebuilding process, with specific repairs and replacements determined by the condition of your core.

Cylinder Head and Valve Train

• Cylinder heads inspected, cleaned, sandblasted, decked, and shimmed to manufacturer specifications
• Valve guides inspected and replaced as needed
• High-temperature valve stem seals installed
• Valves and valve seats recut and verified through vacuum testing
• Camshaft lobes and journals cleaned and polished, with replacement as needed

Crankshaft, Bearings and Cylinders

• Refurbished crankshaft
• New high-babbitt crankshaft bearings
• New high-babbitt connecting rod bearings
• Cylinders inspected and bored, honed, or replated as needed
• New pistons and piston rings installed

Timing Components, Oil Pump and Engine Cases

• Timing chain inspected and replaced as needed
• Refurbished oil pump assembly
• Engine cases inspected for cracks, holes, and excessive wear
• All gaskets and seals replaced
• Final engine assembly torqued to manufacturer specifications

Rebuild Note: These procedures provide a general outline of REV6 engine rebuilding work. The exact repairs and replacements may vary depending on the condition and requirements of your engine core.

REV6 Double Inspection Quality Control

A REV6 master technician assembles your rebuilt engine before a second technician performs the final inspection. This double-inspection process provides an additional quality control check before shipment.

Our team brings more than 60 years of combined powersports engine experience to the rebuilding and inspection process.

Can-Am Outlander 1000R Engine Core Requirements

This rebuild requires an engine core. You can send your original Outlander 1000R engine to REV6 or, when available, select the refundable $1,200 core charge option.

If you pay the core charge, REV6 inspects your returned engine to determine refund eligibility. A qualifying rebuildable core may receive a full refund under the applicable core return requirements.

Customers with qualifying cores may also have exchange options available that allow them to receive a rebuilt engine before returning their original core. Contact REV6 to discuss availability and eligibility.

Preparing Your Engine Core for Shipping

Before sending your engine, review the REV6 engine shipping instructions for preparation and packaging requirements.

If you have questions about removing external components or preparing your core, contact our team before shipment.

Outlander 1000R Engine Warranty Coverage

Your rebuilt Can-Am Outlander 1000R engine includes a standard 1-year warranty. An optional 2-year no-fault, no-questions-asked warranty upgrade is also available.

Review the REV6 Warranty Policy for coverage details, exclusions, and requirements.

Engine Break-In and Initial Setup

Proper break-in is an important part of installing and operating your rebuilt engine. Follow REV6’s instructions for initial startup and operation.

Review the REV6 engine break-in procedure before starting your rebuilt Outlander 1000R engine.

Can-Am Outlander 1000R Fitment

This engine rebuild is intended for the following Can-Am ATV models:

• 2016–2020 Can-Am Outlander 1000R

Confirm your exact model and engine configuration before purchasing.

Engine Rebuild Lead Time and Shipping

REV6 engines typically ship within 5–10 days. Actual lead times may vary depending on core availability, inspection results, and rebuilding requirements.

Contact REV6 for current availability and a more accurate shipping estimate.

Questions About Your Can-Am Outlander 1000R Engine?

Need help confirming fitment, understanding the core exchange process, or checking rebuild availability? Visit the REV6 Help Center or contact our team.

You can also call (801) 489-8697 to discuss your Outlander 1000R engine rebuild.

Send us your Outlander 1000R engine core to get your rebuild moving.