Description

Yamaha Kodiak 700 Engine Rebuild Service

This is a core-based engine rebuild service for your Yamaha Kodiak 700. You send in your engine, and it gets rebuilt from the ground up. As a result, worn components are corrected, and your machine returns to strong, reliable performance.

Because every step is handled in-house, from teardown to final assembly, each engine is built to proper tolerances and carefully inspected before it ships.

What Your Engine Rebuild Includes

• Standard 1-year no-fault warranty with optional 2-year upgrade
• OEM components restored and reused whenever possible
• Complete teardown, cleaning, inspection, and repair of all components

Top End & Cylinder Head Work

• Inspect, clean, sandblast, and deck the cylinder head to the manufacturer’s specifications
• Inspect valve guides and replace as needed
• Recut valves and valve seats, then verify seal with vacuum testing
• Clean and polish camshaft lobes and journals, replace when required

Bottom End & Internal Components

• Rebuild and verify crankshaft within OEM specifications
• Inspect and clean all bearings
• Inspect and machine engine cases, testing for cracks, wear, or damage

Cylinder & Oil System

• Inspect cylinders for wear and damage
• Bore and hone to the next oversize or replace when required
• Install new piston and rings
• Inspect timing chain for wear and replace as needed
• Inspect and rebuild the oil pump assembly

Final Assembly

• Replace all gaskets and seals
• Assemble engine and torque to manufacturer specifications

Note: This is a standardized rebuild process. Final components may vary depending on the condition of your engine.

Core Requirement

Your rebuild begins once your Kodiak 700 engine core arrives at our facility. Because this is a core-based service, the engine must be inspected on-site before machining and assembly can begin.

Core Exchange Process

• Place Your Order: First, secure your rebuild slot
• Prep Your Core: Then, remove exhaust, electrical, and fuel system components
• Schedule Pickup: After that, package your engine and arrange pickup using the provided label
• Rebuild & Return: Finally, your engine is rebuilt, inspected, and shipped back, ready to install

Once your engine arrives, the typical turnaround time is about 2 weeks. After final inspection, it ships back ready for installation.

Quality Control & Inspection

Each engine goes through multiple checks. First, the builder verifies measurements and tolerances. Then, a second inspection confirms proper assembly. Because of this process, every engine leaves ready for dependable use.

Warranty & Support

Every engine includes a 1-year no-fault warranty. In addition, a 2-year no-fault warranty upgrade is available for added protection.

For full details, review our engine warranty coverage. If you have questions about your rebuild, reach out through our contact page.

For additional help, visit the help center, explore the REV6 Blog, or check the FAQ.

Take Action

Send in your core and get your Yamaha Kodiak 700 engine rebuilt the right way. With nationwide shipping and a proven process, getting back to work is simple.