Description
Complete Engine Rebuild Kit for 2001-2013 Sportsman 500
Rebuild your 2001-2013 Polaris Sportsman 500 with the major internal engine components packaged together for the job. This Complete Engine Rebuild Kit combines the cylinder, crankshaft, piston, timing and sealing components listed below.
REV6 parts kits are designed and assembled by our master engine technicians. The rebuilt crankshaft comes with its bearings already pressed on, while the machined STD cylinder and upgraded moly piston kit provide the cylinder and piston components for the rebuild.
This Kit Includes
- Machined STD cylinder
- Complete rebuilt crankshaft with pre-installed pressed-on bearings
- Upgraded moly piston kit
- Timing chain
- Complete gasket set
- High-temp valve stem seals
Helpful Resources for Your Engine Rebuild
Working on the piston and rings? Review the REV6 Piston and Ring Installation Guide for installation guidance before assembly.
You can also use the REV6 Ring Gap Guide for guidance on checking piston ring end gap during your rebuild.
Compare Sportsman 500 Rebuild Options
Need a different level of engine rebuild coverage? Browse Polaris Sportsman 500 engine rebuild kits and parts to compare other options for the 2001-2013 Sportsman 500.
Prefer a REV6 Rebuilt Engine?
If you would rather have REV6 handle the rebuild, see the Polaris Sportsman 500 Engine Rebuild. This gives you a direct alternative to rebuilding the engine yourself with a parts kit.
REV6 Warranty and Support
This REV6 parts kit is backed by a 1-year warranty. If you have questions about fitment or which rebuild option is right for your Sportsman 500, contact REV6 for parts support.













